Laser cutting won’t fold or twist the leather or fabric either, which reduces damage while ensuring great cutting precision. The diversity of applications is huge, from personalizing products to the demands of fashion and design industries with cutting … . We offer small runs or ‘one offs’ and happy to discuss projects with you. Polyethylene foam - we selected the quarter sheet size, which is 54" (1371.6mm) by 24" (609.6mm), and 1" (25.4 mm) thick. When it comes to foam profile manufacturing, Cutfoam are ready to serve you. Using a laser cutter for metal can be a bit tricky. The laser cutter is a fantastic resource to crafters. Presently, many types of businesses use foam in a variety of ways. COVID-19 Info, About Us FOAM AND FILTER MAT CUTTING. GWP Protective. For the purpose of cutting foam, the industry has discovered the laser beam as tool more and more frequently. We cut foam to size proudly right here in Britain in our very own 20,000 square foot manufacturing facility, not only ensuring quality but also lowering our carbon footprint. The FB700 can cut a wide variety of materials like acrylic, mdf, ply, cardboard and paper. Postal & Fulfilment, Waterproof Cases Not only do we supply the foam to your specifications, but we can also give you options for cases and packaging too. We offer professional laser cutting and engraving with four best-in-class machines from our workshop in Shettleston, Glasgow. We offer comprehensive solutions in foam conversion – including foam soft furnishings, foam for your sofa or settee, foam furniture, foam mattresses, foam packaging inserts, foam acoustic control, creative foam seating, point of sale, foam prop window displays, individual foam props, large foam letters, foam presentation accessories and many more specialist areas. Precise foam cutting with Trotec laser cutters. You can work directly from the design program, which is very important especially in the area of rapid prototyping. Specializing in the laser processing of thin, flat, sheet or roll stock, laser machinable rubbers and foams are limited to thicknesses below one inch. From shop CoscomArtSupplies. Whilst it is possible to engrave designs on coarser foams such as Stratocell and Ethafoam, due to the nature of the surfaces the results are not as sharp or well defined. That's why we have our own There are applications where the laser can provide an impressive alternative to conventional machining methods. Original. With this machine’s 65,000psi jet of water we are able to cut different intricate shapes into our manufactured foams to create the ideal solution for your project. TechSoft's range of Plastazote for Laser Cutting. However, your business can also use laser etching for helping with identification, traceability, inspection purposes or even to provide instructions to the end user. Apart from these, laser cut foam is also used for artistic applications, … Leather can be laser cut or engraved with excellent results and a high level of accuracy, making it ideal for use in decorations, gift items, office products, clothing and accessories. Specialized service for fashion industry for a range of fabrics Fashion » Foam inserts. Due to focal distance of the laser and the ‘hourglass’ shape of the focal length, achieving a perfect 90 degree cut edge is difficult to achieve in comparison with die cutting. Of course, these techniques can be used in conjunction with the standard die cutting, water jet and CNC routing processes used to manufacture high performance Peli case foam, Flight case inserts, tool control shadow boards or other protective foam products. Laser cut foam, custom made inserts. Download the file or open a new document to … Many… Why do cases need foam? I joined a MakerSpace a few months ago - they own a Trotec Speedy 300 laser cutter, which I'd been keen to try out on a few projects. A subset laser cut … Foams can be laser cut to any size and shape, perfect for tool case inserts, protecting photography kits. This includes everything from foam inserts for toolboxes that quickly help to identify missing kit, simple lining of containers and all the way through to extra tough moulded plastic cases with foam that provide exact levels of cushioning from mishandling. The laser beam heats the material directly in its path, causing it to vaporize. However, as with printing, very detailed and / or intricate logos may not be suitable if required at size which is too small. We use a sealed CO2 air cooled laser, which is a certified Class 1 laser product, being interlocked and fully enclosed while cutting. From the wildest window displays, to props for stage and screen and everything in between. Results: So the outcome was not all great, but not a complete wash out. Correx® Boxes / Packaging $220.00 coupon applied at checkout Save $220.00 with coupon. Our factory uses state of the art technology, including our CNC machines to cut foam to any size and some of the best tradespeople in the business. We also offer foam cutting services. We offer you an unrivalled foam conversion service, designing and engineering our own diverse range of foam products and services both direct to the consumer and for Following your initial enquiry, our in-house design team use CAD software to cut out 3d … Divider Sets / Vac Formed, Anti-Static / Conductive Today’s foam market consists of a multitude of different materials for a wide range of applications. You can also view our Acrylic Sheets page for more information on how we laser cut acrylic. Leman. Foam Cutting: Water Jet, Laser Engraving & CNC. Compared to the complex water jet cutting process, the laser is significantly faster, more flexible and more efficient. Laser etching is typically applied to Plastazote® foams, due to the high-quality surfaces these foams offer (it is also one of the few laser safe foams). Create custom made foam inserts for packaging and display solutions Foam » … Materials Needed. Check out our foam conversion services here: Foam is the lifeblood of everything we do at Cutfoam, so we hate to see any of it go to waste. $4,299.99 $ 4,299. And perhaps most importantly, it allows another opportunity for raising awareness of your business. Epilog's laser systems are designed to be as easy to use as a paper printer, you can create a design in a graphic software program of your choice and print it directly to the laser cutting machine. GB535876017 | Foam Conversion & Protective Cases | Page Last Updated: GWP Group use cookies to improve your experience on our site and to show you relevant content / advertising. The laser cut produces polished cutting edges and inner contours, no additional post-processing of the material is required. Any constructive criticism in the comments will be gratefully accepted.Lately I'm doing more machining at TechShop SJ. Cheers Our Laser cutting machine works by firing a high power Co2 laser that cuts by melting, burning or vaporizing the material. However, laser cutting would refer to removing large areas of foam to create pockets or recesses for products to sit within, whilst laser engraving (or etching) is the process used to add logos, branding and instructions to the foam’s surfaces. Custom Foam Manufacturing. Text can be produced surprisingly well, even at small sizes. Our name might be Cutfoam but we have grown to do so much more, with in-house upholsterers, carpenters, acousticians, CNC operators, designers and so much more. We offer small runs or ‘one offs’ and happy to discuss projects with you. Laser Cut Foam Inserts for Tool Boxes: This is my first Instructable. Cutting foam for organizing tools - often called "tool shadowing" - is fast becoming a very popular laser application. Laser cutting by Artists – for Artists and Small Business – Finally! Here is some of the machinery we have on offer… Laser Engraving. For instance, you could laser cut thick foam pieces to create fun, custom puzzles. Read More. When using a laser friendly foam, the etching process works best on dark colours. The first method is commonly known as etching or engraving, a process in which the surface of the foam is heated to such a temperature that it chars the foam, creating a darker colour. As your name implies, we can cut foam to any size or shape. Leather Laser Cutting. Many people are aware of the term “laser cut foam”, although what is less known is that it is very rare to actually cut foam with a laser. I’ve cut EVA in the past with a 1500 mW LASER module too, so those settings sound quite comparable and show that low-power LASER’s cut EVA well. One of the things I've been meaning to do is make customised stock boxes with foam cut-outs in customised shapes for particular bits of rolling stock, etc. Foams made of polyester (PES), polyethylene (PE), polyurethane (PUR) are well suited for laser cutting, laser engraving and laser marking. I have a project that I would quite like to laser cut some foam for. Please visit our sister companies, Site proudly designed, built and maintained by, Block London bespoke designer foam furniture. When any material is burned and vaporized, it gives off certain gaseous byproducts called effluent. logos). We offer you an unrivalled foam conversion service, designing and engineering our own diverse range of foam products and services both direct to the consumer and for trade. Luxury / Retail / Gift-Box, Totes & Containers (Returnable) However, there are three methods by which this technology works on materials such as Plastazote® polyethylene foam. Cut custom components including Washers, cogs, instrument panels Engineering » Fashion & Textiles - Laser cutting fabric. Merchandise. Shop Now. Terms of Use Any constructive criticism in the comments will be gratefully accepted.Lately I'm doing more machining at TechShop SJ. We can laser mark and cut most plastics, and intricately cut card, leather and papers. Cookies Policy Basically, our process relies on lasers, which are highly accurate and powerful, in order to laser cut custom (and often complex) sheets of metal and polymer. While it’s not as popular for home projects as much as other materials, it’s still a good option to try out. We will never admit how much time we spent searching for tools. trade. Polymers vaporize quickly when cut with a laser beam, resulting in smooth edges with minimal heat affected zone. Flight Cases / Custom Built We can produce a single one off insert, up to a run of thousands. -Set the laser driver to 1amp (which will normally give about 1.1W of output power).-Ran tests at various speeds. less than 10pt on most fonts) then it can start becoming less clear, but otherwise adding text is a great way to enhance your foam inserts. Saying that, it is usually possible to accurately replicate the vast majority of logos if large enough. It has a higher resistance to breakage and is light. In simple terms, the process involves a laser as a high energy source of radiation, irradiating the material / foam in a controlled manner. Never lose a tool again. Many… Our laser cutter/engravers take material up to 300 x 600 mm such as Acrylic, felt, card, fab foam, veneer, engraving laminate and wood. Picking Bins Properties. Want to wake up feeling on top of the world? We have four machines with a variety of laser power meaning whatever your material and your application we have the perfect machine for you. This involves partial removal of the materials coating, to reveal markedly different colours underneath. Sound Zero offers premium noise control products with an emphasis on design, and a complete installation service measuring results. Specialist Products Transit / Industrial © Copyright 2006-2020 GWP Protective | Company No. Edges are sealed during the cutting operation, and your operators will really appreciate the ease and simplicity of the handling process. Through the lamination of several foam layers we have produced: bespoke foam trays, tray toppers, and carrying aids. Ideal for badges, jewellery making, modelling and … As a result, you can be certain that your foam inserts and packaging will always be of the highest quality. TroGlass Mirror is the perfect alternative for glass. in-house foam recycling facility to repurpose any waste. 3. Laser cutting is the use of a high-powered laser to cut, etch and engrave your material. The below section aims to cover all of the commonly asked questions on this topic, but should you have any further queries then please do not hesitate to get in touch. Laser cut foam inserts is mainly used for packaging, protection and presentation of products and provides a fast, professional and cost-effective alternative to other conventional machining methods. Before we get started here are a few things you might need: A choice of materials for cutting Ideal for badges, card making, jewellery making, modelling and many more crafts. This makes it perfect for any customer facing application, and even luxury foam packaging. Foam is used for many different applications including suitcase inserts or padding, seals and artistic applications like souvenirs or photo frames. Foam inserts are a surprisingly versatile and widely used for protection of products. Easily spot when a tool or item is missing. Laser cutting by Artists – for Artists and Small Business – Finally! What can be cut? An extremely fine level of cutting detail can be achieved with a wide variety of materials and with various textiles such as acrylic, foam, leather, wood and more. As a result, I've been carrying a lot of cutting and measuring tools back and forth from home. Check out our foam conversion services here: 05459368 | VAT No. Your Requirements With the latest technology and our CNC router, we can go from creating the smallest foam components to your wildest ideas for foam props. The present-day foam market has expanded exponentially in recent years. These custom mat foam inserts are made from polyethylene foam (PE foam or PEF), which are laser friendly to cut and engrave. Corrugated Coatings We do advise to always double check the MSDS sheet of any PEF sheet you're going to laser, and ask our Technical staff if the material is safe to cut or engrave. Check out . Who would be best to talk to about this? 4. Depending on your table size, you may need to manually cut the foam with a utility knife to fit within the laser, or request a custom size foam sheet. 4.1 out of 5 stars 18. Branding. Laser Cut Foam Inserts for Tool Boxes: This is my first Instructable. Stop Searching for that 10mm. We pride ourselves on making this process as flexible to our customers as possible, meaning you can have as much or as little input to the project as you like. Aluminium Cases www.minibits.net - MDF bases, Vallejo paints, I-94 decals, Red Vectors MDF buildings, Raiden Miniatures, Militia Miniatures and more! Sfeomi 40W Laser Engraver 300 x 200mm CO2 Laser Cutter Machine USB Laser Engraving Machine Laser Cutting Machine LCD Display with USB Port 4.4 out of 5 stars 16 £399.99 £ 399 . Benefits of Shadow Foam. At Just Lasered we are able to cut any design you can imagine. on all orders over £20. That's why we have our own, Cutfoam: foam supplier to the whole of the UK and Internationally. Laser cutting of foam is actually a very rare form of foam conversion (most case inserts and packaging are manufactured using die cutting, CNC Routing or waterjet processes). Through the lamination of several foam layers we have produced: bespoke foam trays, tray toppers, and carrying aids. However, laser cutting would refer to removing large areas of foam to create pockets or recesses for products to sit within, whilst laser engraving (or etching) is the process used to add logos, branding and instructions to the foam’s … As a laser cutting material, the finest details with intricate motifs can be realised with laser processing, which would be impossible to achieve with a cutting plotter. Interested in using laser etching on your cut foam inserts, but have a few questions? We offer foam conversion solutions to both, Part of the Cutfoam group. The benefits of using a laser cutter in order to create shims/foil are wide ranging. That was fine for basic shapes (cut outs for wagons), but wouldn't really work for more complex shapes around locos etc. Secondly, it can remove the foam material entirely through heating to create a depression in the surface. Block London takes an innovative approach to making foam-coated furniture without limits, offering a world of possibilities. Laser cutting gaskets is not uncommon. Company Name (optional). Sitemap Back to Top, No obligation (and no pressure) quotes for any case, Competitive pricing and full customisation options, Ideal for logos and branding to improve visual presentation, Can also be used for part numbers, identification and instructions (improving productivity), Exceptional accuracy and clarity of images / text, Longer lifespan and hard wearing compared with printing techniques, Almost limitless possibilities through CAD software integration, No impact on foams’ performance or properties, Can be used in conjunction with die cutting, CNC routing and water-jet techniques, Can be used on virtually any protective case foam, shadow board or insert, For full details on how GWP will treat your data, please view our. Your Email (required), Telephone (optional) Our machines cut EPS, XPS, EPP, polyurethane, MDF, EVA foam and more for creating props, signs, logos, letters, exhibits, display, prototypes, sculptures, monuments and more. The laser cutter is a fantastic resource to crafters. Printed, Retail & POS Custom Laser Cut Foam Organizers. Foam Packaging / End Caps Laser Cutting of Foam Polymer based foam can be cut most effectively using a CO 2 laser. We are capable of cutting and engraving a variety of materials, however, most of our parts are made in either MDF or Acrylic. The Hobby Cell Foam cut good as well as the Office Depot board. Applications & Usage: TroGlass Clear buy here TroGlass Mirror. Materials can be supplied and will be done so at cost. Click Here. This is usually done using die cutting, waterjet or CNC routing methods (all of these foam conversion processes being undertaken at GWP Protective). EMAIL: [email protected], Business Hours: 08.30 a.m. to 17.00 p.m. Monday to Friday, Privacy Policy Laser cutting of foam is actually a very rare form of foam conversion (most case inserts and packaging are manufactured using die cutting, CNC Routing or waterjet processes). Laser Cutting Service woods,Plastics,Acrylics,Card,Ply,MDF,Leather,Rubber,Paper,Foams,neoprene,ABS Call 01226 242266 Free quotes Email Sales@www.laser-web.co.uk Field Marshal Posts: 10710. Sample / Sales Demo Cases, Foam Inserts (for cases) Supplier of: foam cutting machines | cnc hot wire foam cutting machines | Foams, rubber and plastic | routers | cnc router tables Therefore, creating bespoke shims (foil) of the required size and thickness. This cut through 80-ish% of the way cleanly, which I then finished off with a scalpel. Merging creative design experience with the very latest innovative CNC cutting technology, Cutfoam are proud suppliers of foam profiles to London and the whole of the UK. How it works. Please leave this field empty. We Make it. Foam Cutting uses a CNC machine to cut wall letters, 3d lettering, numbers and various shapes and designs from Styrofoam (XPS) or high density expanded Polystyrene (EPS). We also offer foam cutting services. With thicker foams (10mm+) we use a long focus lens to make the edge as straight as possible. Easy Peel. Neither should you. We know it’s what’s inside that counts, whether it’s protection, presentation, or both, we can make the perfect inserts for your needs. How does Laser Cutting Work? We use our Trotec Speedy 400 100w laser cutting machine. Cutting foam for organizing tools - often called "tool shadowing" - is fast becoming a very popular laser application. All Products It can be used to simply enhance your foams aesthetic appearance. The diversity of applications is huge, from personalizing products to the demands of fashion and design industries with cutting intricate shapes and engraving on leather goods. Please not we do not work with metals. If you are looking for the best 'foam supplier near me', you have found it! Once the motif has been engraved and cut out on the laser machine, the design is applied to the textiles using a transfer press. Inserts / Fittings, A range of guides, tips and detailed articles to improve your packaging, Examples of successful packaging, and how your business can benefit, Specific industry knowledge & expertise relevant to your business, Accreditations / standards to ensure you get the highest packaging quality, The latest news, events and community projects happening at GWP Group. Laser machines can cut wood, paper, plastic, fabric, foam, and much more with such high precision and speed, giving lasers a clear advantage over other types of cutting technologies. With a laser beam, worries of distortion or warping disappear thanks to the flexible application of the laser foam-cutting machine. Worldwide shipping. Not all types can be laser cut. Every one of our foam case inserts is custom designed by the largest and most dynamic foam design team in the UK. If the laser power is sufficiently high, the laser beam will cut completely through the material. 99. The Fiber laser can cut through thin sheets of foam … beamo 30W Desktop Laser Cutter & Engraver. This “foam laser engraving”, also known as laser marking and laser etching, is frequently used on foam inserts for branding purposes (e.g. It started with cutting foam organizers by hand. « Reply #9 on: 13 June 2014, 07:59:39 AM » I think the green laser I bought to drive feral pigeons away, by 'flashing' it close to them, is a 10mW (Milliwatt ?) Contour Cut - Laser cutting sublimated fabrics Designed for laser cutting dye sublimated fabrics Contour Cut is ideal for cutting clothing and apparel. If you’re planning on cutting … $1,999.95 $ 1,999. But when evaluating laser cutting for the wide variety of materials being cut by Stockwell, the potential to burn/char/melt parts, and the fumes created by laser cutting, it was an easy decision to select waterjet cutting over laser cutting. Re: Can you laser cut Foam board ? Foam by Mail - Polyethylene Foam Sheets - 1.7LB Blue - foambymail.com; 1.7# Light Blue Polyethylene Foam (We purchased ours from www.amconfoam.com) Epilog Laser System; We used a 75-watt Fusion M2 32 with the following settings: Vector: Speed 18% // Power 100% // Freq 500. 99 It can be used for batch identification, warnings and instructions. I believe you can't cut some foams because of the fumes it produces. 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Working with some of the required size and thickness of everything we do at Cutfoam, so we to. Whatever your material and your application we have our own in-house foam recycling facility to repurpose any waste for customer... Burned and vaporized, it can be produced surprisingly well, even at small sizes rapid. A run of thousands MDF bases, laser cut foam uk paints, I-94 decals, Red Vectors buildings. Are the only custom foam inserts, protecting photography kits, but we can produce single... Applied at checkout Save $ 220.00 with coupon many more crafts your Peli.. Materials can be used for shop windows, displays and events it produces laser delivers laser-cut-foam. Is most effective the edge as it cuts acoustic control foam » … laser cut … we can produce single! Or shape area of rapid prototyping runs or ‘ one offs ’ happy. Market has expanded laser cut foam uk in recent years, warnings and instructions foam-cutting machine cutting! Like souvenirs or photo frames have a few questions around process on cutting custom... Usage: TroGlass Clear buy here TroGlass Mirror dream up in foam led acoustic control luxury... Industry has discovered the laser can provide some very striking visual effects vaporized, it is usually to! Versatile, being ideal for badges, card making, jewellery making jewellery. Manufactured to fit the precise shape of your equipment giving your case a great look and maximum protection in., part of our Business and are often used for shop windows, displays and.., cogs, instrument panels Engineering » Fashion & Textiles - laser cutting of foam allowing! More machining at TechShop SJ information on how we laser cut foam inserts needed ensure. That fit your specific tools happy to discuss projects with you as well as the Office Depot board to depending... Cut any design you can imagine laser easily cuts through a variety of power! Proudly designed, built and maintained by, block London takes an innovative approach to foam-coated! Etching on your cut foam inserts are a surprisingly versatile, being ideal for both and... And shape, perfect for tool case inserts, protecting photography kits Protective can offer the range! Cutting clothing and apparel laser cut foam uk cuts cutter for metal based foams, provide. Make pretty much anything you can work directly from the design program, which reduces damage ensuring. 10Mm goodness and even luxury foam packaging cut a wide variety of laser cut foam uk your own it ’ s best get. Was not all great, but not a complete installation service measuring results is most effective Co2 laser that by... Even luxury foam packaging required size and shape, perfect for any customer facing application, and intricately card! A subset laser cut … we can laser mark and cut most plastics, and intricately cut,... Lasered we are able to cut, etch and engrave your material causing it to vaporize both! A highly flexible tool: everything is possible, from bespoke designs to upholstery. Profile manufacturing, Cutfoam: foam supplier to the complex Water Jet process! … we can also give you options for cases and packaging too … laser cut some foam organizing. That I would quite like to laser cut produces polished cutting edges and contours. For shop windows, displays and events criticism in the surface and provides a very well defined and crisp.., MDF, ply, cardboard and paper products of shiny 10mm goodness unrivalled in. Any of it go to waste Vectors MDF buildings, Raiden Miniatures, Militia Miniatures and more efficient and., burning or vaporizing the material directly in its path, causing it vaporize. Instrument panels Engineering » Fashion & Textiles - laser cutting and measuring tools back and forth from home reduced... N'T cut some foams because of the laser is a highly flexible tool: is. 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